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Wellclad Invest in SpeedClad® Technology

Wellclad have invested £100K in the purchase of two FRONIUS SpeedClad® conversion systems to provide the industry with improved, cost effective solutions. 

Wellclad operations offer annualised welding capacity in excess of 95,000hrs, working on a 24x7 basis. Capability to handle components up to 30 tonnes in weight with a working envelope of 4m x 4m x 5m. Material handling and welding capability for Pipe Cladding up to 30” diameter and 12m long.

Pipe Cladding

Twin Head capability with a size range from 4” Dia up to 30” Dia and up to 12m long. Application for : Line Pipe Cladding including induction and forged elbows and bends and piping products.

                    

Speed Cladding

Wellclad has invested in new technology called Speedclad.  This is conventional CRA Cladding but with twin tungsten and twin wire feed.  Delivering increased deposition rates. This process can provide 30% cost savings on traditional cladding due to reduced labour and welding times.

                                

LAS Buttering  and Closure Welds

LAS Buttering using Oscillating Magnetic Head. All weld preps are proof machined and NDT. Butt Weld Closure welding on connection systems hubs to pups and rnd caps.  arious filler materials such as carbon steel, 625, etc. and various base materials such as F22, F65, duplex, etc.

                                    

Welding Engineering

Wellclad has the highest level of technical capability and consultancy, with its in-house European-level-qualified (EWE) welding engineers offering Technical R&D, Welding Engineering & Metallurgy Services.  Wellclad has a technical database of more than 450 clients and industry approved Welding Procedures (WPS) covering CRA deposit of welding consumables including Inconel, Stellite, Duplex and 300 & 400 series Stainless Steel onto a range of base materials such as AISI 4130, AISI 8630, ASTM A182 F22, ASTM A182 F6NM and ASTM F60 / F65.

     

Turnkey and Project Management

Wellclad provides turnkey project management solutions for its customers, covering industry products such as Valves Bodies (Gate, Ball, Check, Globe, Butterfly etc_; Chokes; Bonnets; Wellhead Housings; Xmas Tree Blocks; Manifold Blocks and Tubing Hangers.  Services provided are:  Pre-weld machining, Pre-weld NDT, Weld Overlay, PWHT, Finish Machining and final NDT covering:  DPI, MPI, UT, X-Ray, PMI and Clad Thickness.

Quality

Wellclad's quality management system is certified against the requirements of ISO 9001:2008. In addition, Wellclad has gained ISO 3834 Part 2 , ISO14001 Environmental Management and OHSAS18001 Occupational Health & Safety.